First Week:
1. Understanding the Essence
The benefit of Lean Six Sigma
The DMAIC cycle
Lean activities
The seven wastes
Lean tools
Six Sigma methods and case study
2. Understanding the areas of application
Lean vs. mass production
Small production series
Reorganizing the plant
Value Stream Mapping (VSM)
Spaghetti diagram
Right-sizing equipment
Dashboards
Reuse
3. Understanding the process
Problem solving
Control chart
NP chart
Pareto Chart
Ishikawa Diagram
Transaction Six Sigma
The Dirty 30 process
Second Week:
4. Understanding Variations
What causes them?
Limits and targets
Normal distribution
Capability indices
Critical value and purpose
Root Cause Analysis
Sustaining improvements
Unstable processes
Taguchi Loss Function
Minimizing variation losses
Control charts: XmR, ANOM, CUSUM, EWMA etc.
5. Precision Focused Innovation
Voice of the client matrix – case study
Critical measures of quality
SIPOC
Balanced Scorecard
Designing for Lean Six Sigma
Quality Function
FMEA
Experiments
6. Success with Lean Six Sigma Implementation
Informal networks
Purpose or means?
Systemic reasons
Exponential relationships
Teams: response, size, selection
Stickiness
Risk mitigation
Google rules
Test
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